2K Tail Lamp Lens & Frame Tooling
Clean interface lines, stable alignment, and repeatable cosmetic output.
Automotive lighting 2K parts often combine a lens zone and a structural/cosmetic frame. The highest risks are interface flash, alignment drift, and visible defects on the cosmetic side.
We engineer tooling around shut-off integrity, indexing accuracy, and thermal balance—so the interface stays clean, and the part remains consistent across production.
Engineering Controls
- Stable indexing/positioning to protect shot-to-shot alignment
- Shut-off design for clean interface boundaries (flash control)
- Venting logic to avoid burn marks without interface leakage
- Warpage control to maintain fit and assembly stability
What We Need
- CAD + interface definition between shot 1 and shot 2
- Material pair + color requirement
- Cosmetic side definition + appearance target
- CTQ list (alignment, fit, sealing, assembly constraints)
Next Step
Send CAD and CTQ notes. We’ll reply with a focused DFM and a practical tooling plan for stable 2K production.
