Magnet & Sensor Insert Molds
Precision positioning tooling for magnets and sensor-related inserts.
When inserts affect functionality (magnetic/sensor alignment), “close enough” is not acceptable.
We design insert molds around positioning accuracy, protection, and repeatable CTQ stability.
Best Use Cases
- Magnets, sensor carriers, functional alignment inserts
- Components where insert drift changes performance
- Programs needing stable assembly alignment over production runs
What We Control
- Positive locating geometry for repeatable placement
- Mechanical capture to prevent float/rotation
- Part protection during ejection (no impact on critical zones)
- Venting strategy around insert pockets
- CTQ list + measurement checkpoints for validation
Typical Risks & Countermeasures
Insert rotation / micro-shift
Fix: anti-rotation features + hard stops + capture surfaces
Cosmetic/functional marks
Fix: mark-control ejection layout + protected contact zones
Long-run drift
Fix: wear planning + service-friendly access for maintenance
Start a Free 24h Review